Location: Clymers, Indiana

Task: GPRS was hired by TLF Engineers to 3D laser scan the exterior cooler area at the southeast corner of The Andersons’ Indiana Ethanol Plant and create a 3D BIM model for process improvements.

Project Application: 3D laser scanning collects accurate agricultural as-built data safely from the ground, delivering precise site layout and dimensions for design planning and analysis.

Problem:

• The Andersons’ planned to make process improvements over the next five years to improve operational efficiency and lower plant emissions

• TLF Engineers needed up-to date as-builts of the plant infrastructure to design upgrades to equipment and production lines
• Precise details were required for a 2,500 sq. ft. area, including the existing cooler, drop box, dust collectors, platforms, cooler, stack, and ductwork

Solution:

• 3D laser scanning captured a colorized point cloud with 2-4mm accuracy and HDR images in less than 3 minutes per scan location

• The point cloud was used to develop a 3D BIM model at a very high level of detail with precise architectural, structural, and MEP features

• TruView 360° photographs provided a virtual site tour, allowing the client to take basic dimensions, estimate clearances, and markup the project site.

Benefits:

• Comprehensive data of existing structure and equipment was crucial to plan process improvements and equipment optimization

• With a detailed 3D BIM model, the engineering team was able to virtually design the facility layout, retrofit equipment and optimize workflow
• Updates improved ethanol yield and quality, increased production efficiency, and lowered plant emissions